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Roof Slab repair in my flat in an apartment : Urgent assistance required
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rahulrai711
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PostPosted: Wed May 18, 2022 6:30 am    Post subject: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

HiThe issue is ok. Its  easily repairable. Following steps are required


1) Shot patch
2) Pmm
3) Anti rust agent 
4) Carbon fibres wrapping  ( depending on beam condition , the pics of which is not attached ) 
And u will be good to go for another decade or so .
Nothing to worry.


P.S. - such conditions is normal in buildings of Mumbai and have repaired quite a few using combination of steps enumerated above.
Regards 
Rahul Rai






On Sun, May 15, 2022 at 9:43 AM Arpit Parikh <forum@sefindia.org (forum@sefindia.org)> wrote:

Quote:
           In these regard of query generated..
Structural accessement of buildings under registered practicing fellow is must. No authority can deny to do so.
If someone is objectionable , then local urban authorities must be informed regarding the situation.


As of now,,, in some of the cities .. alike Surat ... After careful consideration , buildings are vacated and demolished step by step by local authorities to avoid any mishaps. Or retrospective retrofitting should be done.


Looking to photos - retrofitting is highly desirable...

From: ssen
Sent: Saturday, May 14, 2022 4:29 PM
To: general@sefindia.org (general@sefindia.org)
Subject: [SEFI] Urgent Help Needed

Hello Engineers!

I'm from Seawoods, Nerul, Navi Mumbai.

I have a flat in a society of 33 buildings (G+3) consisting of around 400 flats, built by central government agencies about 27-30 years ago, the warantee of which has expired as the residents have modified their flats.

However, the ceiling of my flat (and many others) is in a very bad condition. A portion of the ceiling of one room has fallen on its own (nobody is hurt). When we started the repairing work (with society's permission) it's found that the rods inside the ceiling are rusted badly. We feared that the whole ceiling will fall and stopped the work. You may check the photographs attached.

However, the society is dilly-dallying to appoint structural engineers to assess the situation and seek professional advices. In one of the other flats, you can see the upper flat through the ceiling--and it's like that since last 8 months or so, because of the society's indecision.

My query is, is it required to completely remove and redo the entire ceiling slab, involving the floor of upper flat? In case, the upper flat resident does not allow to do the work, and at the same time, society is also not able to appoint qualified structural engineers and start the work, what legal protection/action can I take? Is there any way to do something from inside our flat to stop the ceiling from falling (like, putting iron beams below the ceiling or of that sort).

It's a senior citizen's query who is completely a layman in this regard. Kindly help.

Thanks in advance...

Best regards....





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rahulrai711
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PostPosted: Wed May 18, 2022 6:30 am    Post subject: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

And yes , no requirement of emptying the floor above  , just this that till mortar sets , there is no vibration on the immediate above floor ,mostly  residents agree on this and repairs are carried smoothly.


Regards
Rahul Rai


On Wed, May 18, 2022 at 11:51 AM Rahul Rai <rahulrai711@gmail.com (rahulrai711@gmail.com)> wrote:

Quote:
HiThe issue is ok. Its  easily repairable. Following steps are required


1) Shot patch
2) Pmm
3) Anti rust agent 
4) Carbon fibres wrapping  ( depending on beam condition , the pics of which is not attached ) 
And u will be good to go for another decade or so .
Nothing to worry.


P.S. - such conditions is normal in buildings of Mumbai and have repaired quite a few using combination of steps enumerated above.
Regards 
Rahul Rai






On Sun, May 15, 2022 at 9:43 AM Arpit Parikh <forum@sefindia.org (forum@sefindia.org)> wrote:

Quote:
           In these regard of query generated..
Structural accessement of buildings under registered practicing fellow is must. No authority can deny to do so.
If someone is objectionable , then local urban authorities must be informed regarding the situation.


As of now,,, in some of the cities .. alike Surat ... After careful consideration , buildings are vacated and demolished step by step by local authorities to avoid any mishaps. Or retrospective retrofitting should be done.


Looking to photos - retrofitting is highly desirable...

From: ssen
Sent: Saturday, May 14, 2022 4:29 PM
To: general@sefindia.org (general@sefindia.org)
Subject: [SEFI] Urgent Help Needed

Hello Engineers!

I'm from Seawoods, Nerul, Navi Mumbai.

I have a flat in a society of 33 buildings (G+3) consisting of around 400 flats, built by central government agencies about 27-30 years ago, the warantee of which has expired as the residents have modified their flats.

However, the ceiling of my flat (and many others) is in a very bad condition. A portion of the ceiling of one room has fallen on its own (nobody is hurt). When we started the repairing work (with society's permission) it's found that the rods inside the ceiling are rusted badly. We feared that the whole ceiling will fall and stopped the work. You may check the photographs attached.

However, the society is dilly-dallying to appoint structural engineers to assess the situation and seek professional advices. In one of the other flats, you can see the upper flat through the ceiling--and it's like that since last 8 months or so, because of the society's indecision.

My query is, is it required to completely remove and redo the entire ceiling slab, involving the floor of upper flat? In case, the upper flat resident does not allow to do the work, and at the same time, society is also not able to appoint qualified structural engineers and start the work, what legal protection/action can I take? Is there any way to do something from inside our flat to stop the ceiling from falling (like, putting iron beams below the ceiling or of that sort).

It's a senior citizen's query who is completely a layman in this regard. Kindly help.

Thanks in advance...

Best regards....





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vikram.jeet
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PostPosted: Wed May 18, 2022 7:22 am    Post subject: Re: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

But as a first aid , pl provide urgently a steel beam of good depth and heavy ,  to reduce the span to half.


[quote="mugil_sam"]Hi,
I have seen the images, kindly engage a structural engineer from your end to inspect your flat, provide the report. you share the report with the upper flat owner and the association. to take appropriate action.. it is of high risk for both yourself and the upperfloor.


We have lots of repair procedures like those discussed by the experts in the forum. The structural engineer will test the slab, beam column and other areas using the NDT test to provide a complete report.


in the images i can see some more cracks so the falling concrete will continue, hence avoid using this flat and move to a safe place.

Regards
S.Mugilon
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e80707
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PostPosted: Wed May 18, 2022 7:30 am    Post subject: RCC Slab Reply with quote

You have clearly stated that "the upper flat resident does not allow to do the work". It signifies a non-urgent situation. Generally, one can accept the 40 years of life span if a two-way slab. In addition, sidewalls have no shear crack, which means the loading scenarios are in control. Minor patching and grouting is required. Check the floor of the above residence and see whether it is okay.

THanks you
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csr_building_repair
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PostPosted: Wed May 18, 2022 8:06 am    Post subject: Regarding Structural audt Reply with quote

For structural audit of old residential and commercial buildings, connect us at https://www.buildingrepair.in.

Pl drop your requirement and we shall be honoured to assist you in possible ways.

Thank you.

Rajesh B
9323547766



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Seshadri
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PostPosted: Wed May 18, 2022 11:30 am    Post subject: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

Hi All,My proposal to arrest damage is below. Before that, why I have a different take on a few points made by esteemed engineers. 
1. The spalling is due to corrosion.
2. Spalling occurs only in the cover, and has happened at a few spots; so that is unlikely to be a structural  issue yet considering ceiling slab is not expected to take building load.
3. Clearly, concrete is of poor quality and very porous.
4. Sacrificial anodic protection has a short life - depends on the quality of concrete and the thickness of the member. From the spall pix and considering it is 100-150mm thick slab, anodes are likely to dissolve in just  2-3 years; and to be effective even for that period, should be installed at regular intervals across the slab necessitating opening of covercrete and repairs. 
5.Cathodic protection is right if the problem were due to continuous and unstoppable chloride ingress;  sea breeze from the creek at Nerul can bring  chlorides, but ingress cannot be continuous nor unstoppable - a good protective coating can stop. 
My Diagnosis:
Spalling seems to have occured due to water ingress from upper floor wet areas. If additional signs of fungus on interiors, or of paint blistering / peeling is seen, the suspicion is confirmed.
If so, the upper floor bathrooms and wet areas etc should be made watertight; all embedded water pipes must be ensured watertight.
If there are no confirmatory signs of water from the floor above, the most likely cause of corrosion is  contamination in concrete. At least in the concrete used for the affected slabs, either beach sand was used or the water was chloride rich (say brought from nearby backwaters?), etc. A piece of spalled concrete can be analysed for chloride content - if more than 0.15% by wt of concrete, corrective actions must be taken.
The only way to stop issues with  chloride contaminated concrete is to stop 100%  moisture and oxygen ingress  into the concrete, after repairing the spalls. There are excellent solutions that are affordable; other methods such as Electrostatic chloride extraction are too expensive and impracticable in an occupied flat.
Hope the above helps.




On Tue, May 17, 2022, 9:47 PM nitbehl77 <forum@sefindia.org (forum@sefindia.org)> wrote:

Quote:
           Hi,

I agree with Sangeeta Wij Ma'am on the use of sacrificial anodes for the future. Moreover, to provide sacrificial anodes (Also known as Cathodic Protection System), you will be required to bind copper wires with the corroded reinforcement and sacrificial zinc anode. SO to bind the copper wires with the existing corroded reinforcement, you will have to remove the concrete cover from the bottom. If after removing the loose rust, you find that the corroded reinforcement has thinned by more than 25-30% in diameter than original diameter, then additional reinforcement needs to be provided to account for the loss. This is in addition to the cathodic protection system.


Regards,


Nitin Behl
Structural Engineer


On Tue, 17 May 2022 at 11:55, sangeeta_wij forum@sefindia.org (forum@sefindia.org))> wrote:

Quote:
           I think it maybe required to use sacrificial anodes, available in the market, which can be tied to the reinforcement which is corroded.it will give a fresh lease of another 5-6 years to the reinforcement before getting consumed and need to be replaced after that. This material had been supplied and installed by Sunanda Chemicals, for a gurgaon Project.If your reinforcement has been affected by corrosion, the loss is irreversible and must be compensated in any suitable manner but only after fixing the sacrificial anodes.


regards
Sangeeta Wij


On Mon, May 16, 2022 at 12:00 PM astomar forum@sefindia.org (forum@sefindia.org) (forum@sefindia.org (forum@sefindia.org)))> wrote:

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Rahul Ganguli29
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PostPosted: Wed May 18, 2022 4:33 pm    Post subject: Reply with quote

vikram.jeet wrote:
Roof slab repairs

Reinf show corrosion from underside , reason seems ingress of rain water in roof slab conc which need to be sealed , Gola remade , waterproof treatment of roof

Loss of strength to be compensated by providing preferably 150x150mm sq pipe to be installed beneath roof  from one wall to opposite along short direction with its design strength check. In case fan/shendlier is at center then , two nos smaller sq steel pipes be provided in accordance with design dictate.

Plaster need to be removed and reinf to be cleaned with wire brush to remove rust . Thin wire mesh be nailed to ceiling  Use of a coat of epoxy be done prior to Plastering wth 1:3 cement coarse sand plaster to have rough ceiling surface .Further plaster be done in 1:3 Fine  sand to have smooth ceiling surface.


Roof treatment : Roof slope to be checked , at least 1:50
All Gola to be removed and new gola work done with Dr dixit
If bk tiled roof over mud khudka , the joints need to be redone with mortar and Dr.
Roof treatment is must as it is source of seepage/ leakage deteriorating reinf .

Being designer ,above instructions , but other engineers of site / execution may suggest better remedies.

It is very economical & well solution, but in my opinion as the structure is complicated due to cracked concrete system, overall point load effect should be checked once. Required as built structural drawing showing slab pannel / coloumn position / Beam position details with dimension.

Kindly reffered attached drawing for an similar case almost.



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Kunal Tank
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PostPosted: Wed May 18, 2022 6:30 pm    Post subject: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

Hi Pankaj,

Kunal this side, I am based in Delhi NCR and handling those kinds of Jobs. Please revert me at kunaltonk@gmail.com (kunaltonk@gmail.com) or call me at 9997144468 for further discussion.


Best,
Kunal


On Sun, 15 May 2022 at 09:24, Pankaj Bhardwaj <forum@sefindia.org (forum@sefindia.org)> wrote:

[quote]            Hi 

I read your email and really feeling bad with what you are facing and therefore thought to reply.
I am bridge Engineer with more than 10 years of experience. I have few points on which you should think about.


1) your slab is cracked section, maybe because of poor construction and  less steel, no matter how much repair you do you cant make the benefit of uncracked section. That is the moment of inertia has reduced considerably.
2) you can see the steel, if possible get your steel spacing, steel dia and cover of concrete checked from the agency using as built design drawings.
3) you can not break the floor, the guy living at top will never allow for that, until and unless you move with strong legal support.
4) The best solution for this is GFRP/CFRP retrofitting. That will inrease the strength of slab equal to or even more than uncracked section. You need to consult structural engineers who do cfrp retrofitting.


Lets see what others think about this.
 
Thanks 




On Sun, 15 May 2022, 12:02 am ssen, forum@sefindia.org (forum@sefindia.org))> wrote:

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PostPosted: Mon May 23, 2022 8:46 am    Post subject: Reply with quote

Dear sir

the best solution for your condition is - as answered bt vikram jeet sir
please go ahead with the works suggested by vikram jeet sir ( until society do some thing

God willing it will be Ok

best regards


vikram.jeet wrote:
Roof slab repairs

Reinf show corrosion from underside , reason seems ingress of rain water in roof slab conc which need to be sealed , Gola remade , waterproof treatment of roof

Loss of strength to be compensated by providing preferably 150x150mm sq pipe to be installed beneath roof  from one wall to opposite along short direction with its design strength check. In case fan/shendlier is at center then , two nos smaller sq steel pipes be provided in accordance with design dictate.

Plaster need to be removed and reinf to be cleaned with wire brush to remove rust . Thin wire mesh be nailed to ceiling  Use of a coat of epoxy be done prior to Plastering wth 1:3 cement coarse sand plaster to have rough ceiling surface .Further plaster be done in 1:3 Fine  sand to have smooth ceiling surface.


Roof treatment : Roof slope to be checked , at least 1:50
All Gola to be removed and new gola work done with Dr dixit
If bk tiled roof over mud khudka , the joints need to be redone with mortar and Dr.
Roof treatment is must as it is source of seepage/ leakage deteriorating reinf .

Being designer ,above instructions , but other engineers of site / execution may suggest better remedies.
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ssen
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PostPosted: Tue May 24, 2022 3:26 am    Post subject: Re: Roof Slab repair in my flat in an apartment : Urgent assistance required Reply with quote

Hello Sirs,

Thank you so much for so many replies from learned persons like you. I go through all the responses.

I am too much occupied fighting with my Society's illogical and unjustified attitude towards my flat, by not allowing us to continue with the work as well as not doing it by themselves too, for the reasons best known to them.

Let me get some clearances from the society, I will get back to you. If anyone can please help me how to deal with or what actions should I take for the inactions of the society, that would be great.

Best regards...

sivavadivelan wrote:
Dear all,

Very Glad to see that there is a good discussion on the topic and every one has shared their expertise in giving the solution for the issue.

But I noticed there is no response / update from the initiator who posted this query about the action taken or plan of action or still he needs more details or support from the forum.

I kindly request the initiator to keep us posted about the update.

Regards


Sivavadivelan M



From: Pankaj Bhardwaj (forum@sefindia.org)
Sent: 15 May 2022 09:24 AM
To: general@sefindia.org (general@sefindia.org)
Subject: [SEFI] Re: Roof Slab repair in my flat in an apartment : Urgent assistance required


Hi

I read your email and really feeling bad with what you are facing and therefore thought to reply.
I am bridge Engineer with more than 10 years of experience. I have few points on which you should think about.


1) your slab is cracked section, maybe because of poor construction and less steel, no matter how much repair you do you cant make the benefit of uncracked section. That is the moment of inertia has reduced considerably.
2) you can see the steel, if possible get your steel spacing, steel dia and cover of concrete checked from the agency using as built design drawings.
3) you can not break the floor, the guy living at top will never allow for that, until and unless you move with strong legal support.
4) The best solution for this is GFRP/CFRP retrofitting. That will inrease the strength of slab equal to or even more than uncracked section. You need to consult structural engineers who do cfrp retrofitting.


Lets see what others think about this.

Thanks




On Sun, 15 May 2022, 12:02 am ssen, forum@sefindia.org)> wrote:
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